Volvo Penta Fuel Pump (PART 1) Disassembly

Kudos to you sir. thank you for sharing the tear down and reassembly. I just purchased an O-ring kit from your site. I know you probably never get thanked enough, So Thanks.

If this is such a known issue that why the hell do they keep painting the pumps??

Hi Troy, glad to watch your video here, you are so professional. BTW, I am Brock.😂😂✌✌

Damned if I can get the f*ing thing apart. The high pressure pump was bad enough but I can't budge the inner fuel cell tube from the float valve end. Do I need to use a filter wrench?
Also sea water has got into the end o ring seats on the fuel cell with slight corrosion in the groove. Can I use some aviation gasket sealant on the new O rings?

Troy, I have a 2009 Regal with twin 320 volvo penta's approx 260 hours....i just had a fuel pump go out. The mechanic said it was the high pressure pump that was bad, but replaced the entire assembly. I have the old one, and was thinking of having this one remanufactured, since if it is the paint issue, the other engine cant be to far behind. I boat in Lake Michigan, Grand Haven area. What is the cost of having this done?

Is there are way to tell if the low/high pressure pumps are damaged from the paint flakes and need to be replaced? I just started having the issue, the boat ran for about 2 hours with the fuel pump making a loud whine. How should I clean out the pumps to make sure they are clean. You mentioned in the video you would test them later but didn't say how. I'm just wondering if I should take the time to clean out all the paint from the pump or if my assembly is done.

Also do you ship parts to Canada?

Great shots of "how it done". Where do you buy the parts. I am looking for Volvo not after market parts. Thanks

What parts cleaner do you prefer?

Hi Troy
We have port and starboard engines. The port side pump was replaced in 2014. These are 8.1 GXiI-F series. Is it possible Volvo was still selling the versions you mentioned and it was replaced with the same problem pump? Because we are having same issues, like bad gas, also engine performance when you got o give it throttle cutting out and excessive fuel smell, smoke. This is a reat demonstration, Thanks! also I think the superseded p/n is 21608512

Hi again Troy, so what would you charge if we take off and send it to you to clean up?

oops see your description now lol

I have a 2001 5.7l Volvo penta it only has on low pressure electric fuel pump. I'm pretty sure the filter is clogged. What is the best way to clean it and retry the pump?

How can I test the high or low pressure pump once disassembled?

We installed a new fuel pump but not wind on the prime. Is there a fuse or some kind of electrical issue I need to find?

Budy just installed this exact fuel pump assembly. The new one is pouring fuel out of every spot it can. Instead of pumping water through it and into the manifold. Its dumping the fuel straight into and out of the manifolds. Went throufh half a tank in 15 minutes

How badly does 5 years in salt water damage the inside of the water cooling chamber? I am replacing the entire pump assembly for a friend with new.

Hi there, I love the idea of getting mine refurbished, whats the turnaround time and how do I remove mine to send it to you. Anything I should worry about when removing it.

Excellent video on the Volvo Penta fuel pump! Thank you.

Have a bad vibration in motor at idle on a 4.3 gl-d carburetor replaced everything 2 times plus the heads have done everything spent 3500 so far carb rebuild adjustment rebuilt again then bought a brand new carburetor re ajustment plug wires, coil, cap ,rotor , control Module , check timing had new heads put on still like bad miss at idle only runs good at high rpm only thing i have not done is fuel pump. Could that be it

Thank you! Got my parts today. Very quick service to Canada! I’ll try it out tomorrow!

Great video. Thank you!

Hello, what is the part number for the fuel /Water separator filter?
Thank you!
Steve

Great videos. Really appreciate the level of detail and functional descriptions provided. In the process of diy removal of paint and your gasket kit is in route and is expected to arrive today. Quick question, what is the purpose of the divider plate that rests vertically in the center of the lower assemble that is accessible when the lower assembly is removed? I noticed the two lower guide ears appear to be bent up and when I tried to straighten one, the tab broke off. Does this render the piece unusable even though it still rests securely in the lower assembly grooves? It does not look like it is a tight seal when installed and can’t figure out it’s function. Thanks in advance for any clarification.

How much do you charge for the reman service? I just replaced mine with a new Genuine Volvo Pump assembly. The parts store told me it is the 6th generation of this pump. I am expecting the new one to fail in the future. I want to have my original serviced so it is ready to go on the shelf when the inevitable happens again. $1122.00 for the new pump assembly if anyone is wondering how much a new one costs.

Here is a like and subscribe for the drip pan bench protection knowledge.

Have you ever replaced fuel pick up hose? Mine is cracked? Do you know what size o ring is the top water seal on the inside cylinder?

What happens when fuel comes out of that vacuum line

Set needle and seat on the float stuck with something jammed in it

Hello, great video! I think I would like to hire your services to rebuild my PV fuel pump. The problem is, I’m not sure it broken. My PV 5.7 Gi-D won’t start. The fuel pump pressurizes when I turn the ignition. I put a fuel pressure gage on the schrader fitting on both the low pressure fitting and on the railing side. The railing reads 50 PSI but the low pressure cell read nothing. Not sure you can fix that by just cleaning that pump up from paint debree. Would a zero reading on the LP cell cause a no start due to lack of fuel? Any thoughts would be appreciated
Pat

How can I test the high or low pressure pump once disassembled?

How can I get your info to send you my fuel pump

Do you still do service on pumps

Do you still sell gasket kit

How are you cleaning off the paint?

Do you need to prime the fuel filter after changing the fuel pump?

What do you use to remove the paint great videos thanks

I have to replace my high pressure pump. You said that the screw that holds the bracket on brakes off and you have a fix for it, can you tell me what it is in case it happens to me. Thanks,Tom

o-ring = gasket

How the heck do you work on such small parts with such huge meat hooks?

Where can I get an oring kit for that pump?

Straight forward no B.S. excellent communication skills shown here. Great job Troy keep it up!

Troy, I misplaced the clip that secured the connector on the high and low pressure pumps.
Where can I find?

What bout the volvo penta 3.0 fuel pump

Excellent tutorial and excellent tech support on your website!

Are you still in business?

New pumps cost 149.00 on amazon, I know it is an older video, were they more expensive back then?

Thanks for the video. I'm interested in which hose is connected where. I want to install this pump on other equipment. Please tell me which nipple is connected to which.