How we design low carbon SCC 65+ MPa (with 312 kg cement) without AI, but using #RheocoreMethod.

One of the mostly asked question we receive is about how do we actually work. In this short video we demonstrate the usual process.

As a rule, the work goes in 3 steps.
The first step - checking raw materials parameters.
If the customer does not have his own laboratory, we help him organize it. Very basic set of tools is required:
-lab mixer;
-plastic bulbs 1000 ml;
-lab scales 5 kg;
-set of standard sieves;
-set of standard moulds;
-small gas burner for drying raw materials.

With these tools we can accurately enough determine the parameters of materials for the formation of the dense packing of particles. The denser the particles are adjacent to each other, the less space remains between them, the higher the density of the mixture and the less cement is needed. As a rule, the DENSITY of our concrete is from 2500-2650 kg with CONE FLOW from 400 to 800 mm. The question is - how to achieve that dence particle packing and required rheology using simple tools and the answer is #RheocoreMethod.

The second step - designing the formulation in the lab conditions.
Our #RheocoreMethod allows us to design the formulation (with dence particles packing and required rheology) using the paper A4. We have not had an experience of working with Artificial Intelligence in the field of concrete yet, but we are interested in this topic.
We believe that AI with the #RheocoreMethod inside will be able to efficiently design SCC and UHPC concretes with a cement consumption of 2 kg/MPa (in the laboratory we already achieved 2.7 kg/MPa when we did all the calculations on the sheet of paper A4) instead of 7-10 kg/MPa (the current average number of global concrete producers), which will reduce carbon emissions and reduce the cost of concrete production for manufacturers.

The third step - developing the mixing process for an industrial mixer or a production line, and transferring the final formulation to a production.
The mixing process (when and how to introduce raw materials into a mixer) in different mixers is different. It depends on the type of mixer, its volume, the efficiency of the blades inside the mixer, engine power, etc.

We optimize the concrete manufacturing process for a specific customer’s mixer or production line.
Once the mixing process is developed we train the customer's staff and leave.

Do not hesitate to ask your questions.

Btw, what is the #Rheocoremethod?

It's a 3 steps process:
-express check raw materials parameters with simple tools at a customer place;
-designing and math done on A4 sheet of paper with a simple calculator;
-developing the mixing process (when\how introduce components into the mixer).

The method is based on dence particle packing, rheology and synergy effects between all the components. There is no magic in our mixes. High dence particle packing leads to reduced quantity of cement and to higher strength of concrete and the reduction of #carbonfootprint.
Just local raw materials, NO secret ingredients or new components are used.

If you have any questions, please contact us via:
Zalo/What's up: +84 904 950 004; [email protected]

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Тэги:

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